Two main types of processes have been developed, the straight Grate and the The flux most commonly used in iron and steel furnaces is limestone which is increase production of sponge iron by 25% to 30% with same amount of fuel. Certain minimum crushing strength is quite necessary in order for the pellets to
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Mar 30, 2016 This product is known as direct reduced iron (DRI) or sponge iron. Based on the types of reductant used, DR processes can be broadly classified into two groups: erated from the iron ore crushing units are mostly going to.
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Conventionally, sponge iron used for manufacturing iron powder for powder Generally, reduced iron powder that is manufactured by crushing sponge iron or then (iron oxide powders manufactured by Kawasaki Steel Corporation: Type
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Feb 14, 2017 These plants use iron ore pellets in the rotary kiln. Most of the coal based direct reduction plants use lump iron ore. Iron ore crushing is normally not needed since sized material (5 mm to 20 mm) is generally procured. Equivalent metallization – Carbon content in sponge iron at a given degree of
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Jan 31, 2007 Thus, due to this porous structure, DRI is often called sponge iron. Figure 3 Coal-based processes according to the reduction reactor type that is being utilized. The final chemical composition and physical form of the DRI is dependent on the raw materials used. Crushing strength, 50–110 kg/ cm2.
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Producing sponge iron and then working it was the earliest method used to obtain iron in the Middle East, Egypt, and Europe, where it remained
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Direct reduced iron (DRI) also known as sponge iron, is a product of direct reduction of iron ore THE USE OF SPONGE IRON IN UHP ELECTRIC FURNACES.
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Kiln accretion is an important byproduct of the sponge iron industries. physical tests included loss on ignition, aggregate crushing strength test and aggregate Collin et al. reported the use of blast furnace slag as an aggregate in road accretion is actually a type of Fayalite, which is heterogeneous mix of iron oxide, coal
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Sponge iron is a metallic product produced through direct reduction of iron ore in the solid state. LOI, gangue content In Sponge Iron Process , two types of coal are being used such as feed coal and injection coal. Cold Crushing Strength.
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Sponge Iron (SI): DRI is also known as Sponge Iron because of its spongy micro The term is used to designate various types of solid steel products, which are because of generation of lot of fines during crushing of large lumps present in
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For the latter, 12-25% of sponge iron was used in the charge [2]. Later on Today this type of sponge powder is only produced at the original site in Green strength was measured as radial crushing strength on the rod guides both at Polmo.
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